Elements and Performance Criteria
- Lay up, plot and mark sail
- Sail design specifications are interpreted and clarified where necessary and sail type is identified
- Lay up instructions are interpreted
- Sailcloth width and quality are checked against lay-up instructions
- Lay marker is plotted on the sailcloth using computer or manual techniques
- Mark is copied manually or by computer on the sailcloth
- Marker and lay alignment are checked against design specifications and adjustments made as required
- Master copy of lay marker is stored as appropriate
- Cut sail
- Sailcloth is laid out correctly using proper handling techniques
- Sailcloth is checked for faults or inconsistencies and appropriate action taken
- Cutting equipment is obtained and checked according to specifications for work.
- Sailcloth is cut according to OHS practices
- Cut sailcloth is inspected, any faults identified and appropriate action taken to ensure cut pieces meet required quality standards and design specifications
- Join sail panels
- Required joining technique is identified according to design and sail specifications, and work area and resource requirements prepared
- Sailcloth surfaces are prepared, aligned, anchored, or otherwise stabilised for application of adhesive or sewing
- Sail panels are joined according to design specifications and OHS practices, including use of personal protective equipment
- Joining is continuously monitored for errors and to ensure correct alignment and integrity to design specifications
- Bonded joins are allowed to cure for specified time, using heat application where appropriate
- Sail is removed and bonded or sewn joins are informally inspected and tested for strength and accuracy against design specifications
- Faults and inconsistencies or discrepancies with design are identified and addressed
- Sail is transferred to next area for finishing and housekeeping and required production documentation are completed